Tags Posts tagged with "high efficiency"

high efficiency

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Continuing its commitment to invest in its mature gas turbine fleets to keep them competitive in today’s dynamic energy marketplace, GE has announced the launch order for its new GT26 HE (high efficiency) gas turbine upgrade with Uniper for the utility’s Enfield Power Station in greater London.

The GT26 HE upgrade also marks other GE firsts:

• First upgrade that takes the best technologies and capabilities from GE’s industry-leading F and H class fleets to create a robust solution for GT26 power plant operators.
• First upgrade that blends both GE and Alstom’s technology and expertise across all major components of a gas turbine solution.

Key performance benefits include:

• Higher efficiency for combined-cycle power plants:
– 2+ percent base load increased efficiency, translating to as much as $4 million in fuel savings annually per unit.
– Up to 1 percent increased efficiency in part load, yielding up to $1 million in fuel savings a year per unit.
• Increased plant output from 15 megawatts (MW) up to 55 MWs per unit, improving revenue opportunities.
• Extended inspection intervals up to 32,000 hours, reducing long-term maintenance costs.

Helping revitalize Uniper’s Enfield power station

Uniper’s Enfield power plant in London will be the first site to install the new GT26 HE technology in 2020 with several significant benefits that GE expects to exceed. These benefits will include increased megawatt output, improved plant and gas turbine efficiency, and extended maintenance intervals and operating hours to enable Enfield to consistently elevate its position on the dispatch curve in the highly competitive U.K. power market and ramp up its annual operating hours.

H-Class technology infusion drives high-efficiency performance

The GT26 HE upgrade provides a leap forward in efficiency, output and maintenance interval extensions. It’s powered partly through advanced technology from GE’s flagship HA gas turbine, the largest and most efficient in the industry, with additive manufactured parts and innovations in aerodynamics, material science and combustion dynamics. It embeds technology breakthroughs across every major component of the GT26 frame—turbine, compressor and combustor—to take turbine performance to a new level, significantly decreasing fuel costs while increasing full-load output and extending maintenance intervals.

The new upgrade also features the best of GE’s research and development centers in both the United States and Switzerland, including unique engineering elements:

• A low-pressure turbine used in GE’s H-class technology.
• High-pressure turbine improvements to increase efficiency, utilizing GE’s F-class technology.
• Advanced combustor engineering incorporating additive manufactured parts to deliver high performance, reduce cooling requirements by approximately 15 percent and lower relative emissions.
• A new 3D aero-profile compressor configuration to provide best-in-class base-load and part-load performance.

Source: GE

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LONGi Solar has announced the commissioning of its 5 GW high-efficiency monocrystalline PV module factory in Chuzhou, Anhui, China. This is another step forward in the company’s enhancement of its high-efficiency monocrystalline PV module capacity to meet rising global demand for high-efficiency products.

LONGi Chuzhou 5 GW factory, with a total investment of about USD 328 million, broke ground on May 2018. Contract, construction and commissioning were completed the same year. With cutting-edge equipment, technology and fully automated production lines, the factory manufactures high-efficiency PV modules, including the innovative Hi-MO3 bifacial mono half-cut PERC PV module and other next-generation products that meets the demand for high-efficiency, high-reliability and high-yield products.

After equipment commissioning, capacity ramp-up, efficiency stabilization and finalization work, LONGi Chuzhou factory rolled out its first module in January 2019. Now, Phase 1 project with 2.5 GW is in full swing, manufacturing modules for global customers. Phase 2 is in the commissioning stage and will start full production soon.

In the recent two years, mono PERC has been acclaimed and recognized in the global PV module market. High-efficiency PERC technology further enhances the power output and effectively reduces BOS cost. Add bifacial technology and it extends the advantages of monocrystalline PERC to the rear side of the module to enhance power generation capacity. At present, LONGi’s monocrystalline cell and module capacities are all PERC, producing both monofacial and bifacial products.

Li Wenxue, President of LONGi Solar, said, “In 2019, our company identified a gap between fast-growing global orders and our high-efficiency cell and module capacities. LONGi Chuzhou factory will greatly narrow this gap. Besides manufacturing, the factory will also facilitate the transformation of technological and technical achievements to the mass production of new products.

LONGi has also announced that it will move ahead its 45 GW monocrystalline silicon ingot and wafer capacity expansion plans for 2020, and adapt cell and module capacities to market demand.

Source: LONGi Solar

FuturENERGY Dec. 18 - Jan. 2019

2018 culminates with the approval of Royal Decree 20/2018 which incorporates measures for high efficiency CHP that exceed their service life after 1 January 2018, extending it by two years, a right that will be terminated when a new regulatory system is implemented. This is undoubtedly good news for us members of ACOGEN, as it responds to a demand for which we have been repeatedly calling for months…By Antonio Pérez Palacio, Chairman of ACOGEN, the Spanish CHP Association.

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The first offshore wind farm one hundred per cent designed and operated by a Spanish company

Iberdrola has officially cut the ribbon on Wikinger offshore wind farm, one of the company’s most iconic power plants in the world, having invested over €1.4 billion. Wikinger is fully operational and its 350 MW are connected to the German grid, supplying efficient renewable energy to 350,000 homes (representing some 20% of the energy demand of the state of Mecklenburg-Vorpommern). This flow of clean energy will have a positive environmental impact since it displaces the emission of nearly 600,000 tons of CO2 per year.

The Wikinger project marks Iberdrola’s entry into the German electricity market, where it has just been awarded the construction of two other offshore wind farms: Baltic Eagle (476 MW) and Wikinger Süd (10 MW). Together with Wikinger, these three wind farms, located off the island of Rügen, will give rise
to the largest offshore wind complex in the Baltic Sea, with a total installed capacity of 836 MW and a combined investment of €2.5 billion.

Wikinger is the first offshore wind farm to be designed and operated one hundred per cent by a Spanish company. It has consolidated Iberdrola as Europe’s leading company in renewable energy, capable of developing projects in markets as competitive as Germany and meeting the demanding planning conditions set by German authorities. In addition, it has served to boost the entire supply chain, benefiting companies across Europe, including Navantia and Windar.

This project has come to fruition thanks to the multidisciplinary and multinational composition of the team set up by Iberdrola and its network of first-rate international suppliers and contractors. Over 2,000 employees from 20 different countries participated in this milestone project. Iberdrola has had to overcome the technological challenges inherent to this type of work and the difficulties arising from the extreme weather conditions in the Baltic Sea.

Wikinger, a mark for Iberdrola

Located off the north-east coast of the German island of Rügen, Wikinger brings together the main themes of Iberdrola’s strategy: strong investment in the development of renewable energies, commitment to reducing emissions, technological innovation, international growth, opening of new markets and business lines to its suppliers, and an important boost for the European naval industry.

To build the project, 280 piles were installed. Measuring 40 metres in length by 2.5 m in diameter, and a unit weight of 150 t, they were all built by Spanish company Windar. A total of 70 foundations were laid on them, each weighing 620 t, manufactured by Bladt Industries in Lindo (Denmark) and Navantia, at its shipyard in Fene (Spain).

The 5-MW Siemens Gamesa AD 5-135 wind turbines were manufactured in the company’s plants in Bremerhaven and Stade (Germany). These are the wind turbines with the highest power rating and largest dimensions that Iberdrola has installed thus far. With a total height of 165 m, they are made up of a 75-m high tower, a 222-t nacelle and a 135-m diameter rotor, with each blade measuring 67 m long.

Finally, one of Wikinger’s key pieces of infrastructure is the Andalucía offshore substation, which will be used jointly by Iberdrola and 50Hertz, an electricity system operator in Germany. Weighing around 8,500 tonnes, the energy heart of the wind farm was also built by Navantia in Puerto Real in southern Spain.

Commitment to offshore wind power

Offshore wind energy is one of the keys to Iberdrola’s growth and the company has undertaken notable projects in this sector in the United Kingdom, Germany and France. These large investments will help advance the transition to a decarbonised energy model and combat climate change. These are the main projects underway:

West of Duddon Sands (WoDS): Located in the Irish Sea, WoDS was the first offshore wind farm the Iberdrola Group was involved in. It was developed by the company in consortium with Orsted and came into operation in 2014. It has 389 MW capacity and the investment was over £1.6 billion.

East Anglia One (EAO): Mega-project currently under construction in British waters in the North Sea, it will become one of the world’s largest offshore wind farms when it starts operating in 2020. It will involve an estimated investment of £2.5 billion and have a capacity of 714 MW.

Saint-Brieuc: This 496-MW facility will be located 20 km off the coast of Brittany in northern France, about 100 kilometres from the city of Rennes. It will have 62 Siemens-Gamesa turbines, with 8 MW unit capacity.

Vineyard Wind: Iberdrola, through Vineyard Wind, recently received authorisation from the Massachusetts Electric Distribution Companies (EDC) to construct a wind farm off the north-east coast of the United States. The project, which represents the company’s first large-scale offshore wind farm venture in that country will have 800 MW capacity.

Source: Iberdrola

JA Solar one of the world’s leading manufacturers of high-performance solar power products, has announced that it will supply 8.1 MW of its high-efficiency mono PERC modules to the first solar power plant utilizing PERC modules in Brazil.

Located in Minas Gerais, this project marks the country’s first ground-mounted utility-scale solar power plant to adopt PERC technology. The solar plant was acquired by Sindustrial, a leading construction and electrical panel manufacture company, and Solatio Energia, the largest solar project developer in Brazil. The solar power plant, which is situated in a semi-desert area, will be powered by JA Solar’s high-efficiency mono PERC modules. These high-performance solar modules can ensure high power and stable output under extreme environmental conditions including high temperature and drought, optimizing profits generated from the solar plant for our customers.

Separately, JA Solar’s high-efficiency mono PERC modules are also well received by the distribution channels in Brazil. WEG, one of the leading Brazilian electric power companies, recently ordered 7.8 MW of JA Solar’s mono PERC modules for distribution to maintain its competitive position in the marketplace.

Mr. Cao Bo, Vice President of JA Solar, commented: “Brazil has abundant solar energy resources and represents a promising market for solar energy. JA Solar entered the Brazilian market in 2015, and provided a total of 254MW of solar modules for the country’s biggest solar plant in 2016. Additionally, we established our Brazilian subsidiary last year, expanding our presence and further supporting our customers and partners in the region. JA Solar is committed to our R&D efforts to develop high-performance solar modules. As a PERC patent holder, JA Solar is capable of providing our Brazilian customers with more reliable products and services.

Source: JA Solar

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Siemens has received the first order for its new high-efficiency, low-emissions E-series 2 MW gas engines for a power plant in the United Kingdom. The company’s new business division, Siemens Engine Business, has signed a contract with the company Hartree Partners, an international energy specialist, for the supply of a plant to its client Knitting Wife Beck in Yorkshire, UK.

It is a turnkey project of supply a 12 MW of installed power for the application “peak shaving” where Siemens Engines Business – from its factory in Zumaia (Spain) -, will supply six SGE-86EM container generatos in its containerized version. This installation is scheduled to be commissioned this year.

Faye Bowser, Business Development Manager for Siemens Distributed Energy Systems, says:: “With the combination of the new 2 MW engines and the experience of Hartree Partners in the energy market, this flexible plant will provide a balanced supply of critical power for the National Grid, improving the integration of renewable energy in the electricity system.

This new series of Siemens engines offers, among its many advantages, its particular design for an improved performance, for power plants, as well as for combined applications with heat recovery. In addition, this unique solution for gas engines provides the flexibility and speed in start-up and in-load demanded in this application of “peak shaving”.

The new plant will benefit from improved performance in terms of energy efficiency, with lower operating costs and emissions thanks to the best generation technology on the market. The engines use state-of-the-art turbocharging and fuel injection technologies, which boost output, reduce fuel consumption and optimise maintenance costs.

SGE-86EM_genset1

According to Adam Lewis, Head of European Power for Hartree Partners: “Power plants form an important part of our growth strategy and this project shows we are on the right track. The market is as competitive as it has ever been, meaning our creativity, collaboration and efficiency in delivering the engines will be key to success.

Siemens has owned the Zumaia factory since its acquisition of Guascor engines in 2015, together with the range of Dresser-Rand products. For over 50 years, these engines have been regarded as the toughest on the market on account of their ability to generate heat and power and their reliability for critical, demanding applications. A total of 4,700 engines from the plant in the Basque Country are currently in operation in more than 50 countries throughout the world.

Siemens has developed the engines as part of the new area of its Power and Gas division, Siemens Engine Business, which is focused on overcoming many of the obstacles currently facing the industry. This, together with the company’s significant investments in R&D&I and 50 years of experience, make Siemens Engine Business a world-leading technology supplier for liquid and gas fuel engines for a wide range of applications and sectors. Siemens Engine Business provide gas engines/generators between 150 and 2,065 kW and diesel engines/generators between 184 and 1,324 kW.

Source: Siemens

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Acciona Green Energy Developments, a subsidiary of the Acciona Group, was the biggest retailer of 100% renewable electricity in Spain last year, according to data published by the Spanish National Commission on Markets and Competition (CNMC) on the System to Guarantee the Origin and Labelling of Electricity for 2017.

Act 3/2013 attributes the management of the Guarantee of Origin Regime (GdO) to the CNMC. It is a voluntary mechanism that certifies, following a request by an interested party, that a certain amount of electricity has been obtained from renewable energy sources or high-efficiency cogeneration, similarly to the Renewable Energy Certificates in other European countries.

The report approved by the Regulatory Oversight Chamber of the CNMC last April 5th certified, for yet another year, that the origin of all the energy supplied by Acciona Green to its customers is 100% renewable as it has sufficient guarantees of origin. Furthermore, the energy is generated by the Group’s own renewables facilities.

According to this report, Acciona Green provided its customers in Spain with Guarantees of Origin for a total of 5,309 gigawatt-hours (GWh) of electric power, free of charge. This figure represents 16.4% of the electricity with this kind of guarantee supplied to customers in Spain.

It also transferred another 964 GWh under the Guarantee of Origin Regime to energy retailers in other Member States of the European Union, a possibility envisaged in the legislation.

“Corporate clients increasingly demand energy of certified renewable origin to comply with their sustainability policies and reduce their carbon footprint, which gives us a competitive advantage in a market that is ever more sensitive to the fight against climate change”, says Acciona Green Director Santiago Gómez Ramos. “Our position is clear in this respect: we only generate and sell renewable energy, both in Spain and in 13 other countries around the world”.

Unique on the Ibex-35

Acciona is the only company listed on the Ibex-35, the reference stock market index in Spain, that only generates and markets energy of renewable origin. This means that the CNMC is able to grant it an ‘A’ grading every year, indicating the lowest environmental impact on a scale from A to G, because its electricity generation does not produce CO2 emissions or radioactive waste.

The report by the CNMC states that the Guarantee of Origin Regime represented 30.4% of total national electricity production in 2017, and 70.7% of the amount generated from renewable sources and cogeneration.

The Guarantee of Origin Regime has seen exponential growth in Spain. In 2010, three years after it was set up, the number of electricity generation plants within it was 7,644 (according to figure from the CNMC), while in 2017 it reached 36,659, almost five times more. The number of consumers has undergone a similar evolution (calculated on the number of supply points), going from 393,000 in 2010 to 1,909,872 last year.

The CNMC’s report shows a reduction in the contribution of renewables in the Spanish electric power mix against the previous year from 39.8% to 32%, mainly due to lower inputs from hydropower stations, a higher participation of fossil-fuel technologies (coal and gas) and, to a lesser extent, nuclear power. The result was an increase in CO2 emissions, from 0.25 kg/kWh in 2016 to 0.31 kg/MWh in 2017. The generation of high-level radioactive waste also increased, from 0.51 mg/kWh in 2016 to 0.54 mg/kWh last year.

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As 2017 comes to a close, the KSB Group has finished the prototype of a super-compact high-efficiency motor with an integrated frequency inverter.

The 22-kW synchronous reluctance motor is a prototype featuring new semiconductor technology that provides completely new cooling management for eliminating heat from power electronics. By integrating the frequency inverter into the motor, developers were able to reduce the unit volume by over 25 percent compared with the traditional design.

Besides Italian, German and French specialists from the pump manufacturer, scientists from the Karlsruhe Institute of Technology (KIT) were also involved in developing this prototype. The aim of developing this demonstration drive was to highlight the potential that modern silicon carbide components offer in terms of higher motor ratings.

Today, almost 70 percent of all standardised pumps operate at a constant motor speed. To adjust the pump to the desired operating point, the impeller can be trimmed. In the future, Industry 4.0-ready motors will do this by way of “virtual impeller trimming”. This can be done even after the pump set is commissioned.

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GE Renewable Energy has unveiled its brand-new 4.8–158 onshore wind turbine, GE’s largest high efficiency wind turbine to date. Featuring the largest rotor in the segment and innovative blade design, the 4.8-158 offers a significant improvement in Annual Energy Production (AEP), reducing the cost of energy for customers with low to medium wind speed sites.

Pete McCabe, President & CEO of GE’s Onshore Wind Business said, “The 4.8–158 design is an important next step in wind turbine technology and efficiency, and we’re excited to introduce this wind turbine at this moment in time. It is well suited for low to medium wind speed regions worldwide—examples include Germany, Turkey and Australia—as well as for mechanisms like auctions, as countries around the world are putting an increased emphasis on lowering the cost of energy.”

 

The new 4.8MW wind turbine, GE’s first onshore entry in the 4 MW space, is equipped with a 158 meter rotor and a range of tip heights up to 240 meters. The combination of a larger rotor and tall towers enables the turbine to take advantage of higher wind speeds and produce more energy.

GE’s latest wind turbine features high tech blades, improved loads and controls, and taller, more cost-effective towers. These new innovative features have been developed thanks to close partnerships with LM Wind Power, Blade Dynamics and GE’s Global Research Center.

The 77-meter-long carbon blades leverage the strong track record and material innovations of LM Wind Power, and are their longest onshore blades to date. These carbon blades will enable flexibility, allowing GE to offer its customers a high efficiency product while continuing to drive down LCOE. The blades also feature one of the industry’s smallest Bolt Circle Diameters, keeping manufacturing and logistical costs to a minimum.

This wind turbine is a great example of what we can achieve through the GE Store, combining technology and development with innovative design and expertise from the Global Research Center, LM Wind Power and Blade Dynamics,” continued Pete McCabe. “We collected input from more than 30 customers around the world to ensure we are meeting their specific turbine needs with this product as they work to provide lower-cost renewable energy.

The 4.8-158 leverages the best of GE’s 2 MW and 3 MW platforms, including the proven DFIG–doubly-fed induction generator—and a robust drivetrain architecture. The wind turbine meets a lower standard of noise emission levels, achieving a 104-dB level during normal operations. The newly-designed machine head reduces the needs for a larger crane while facilitating up-tower repairs and troubleshooting with its up-tower electrical system.

GE’s most powerful onshore wind turbine is built to leverage the intelligence gathered from across the company’s 30,000+ fleet of wind turbines. Data analyzed from this large installed base powers the 4.8-158 with GE’s next generation control system. By utilizing GE’s Predix core applications including Asset Performance Management (APM), Cybersecurity and Business Optimization (BO) solutions, our customers realize business outcomes, including lifecycle extension of the customers’ windfarms and improvement of farm economics.

Source: GE Renewable Energy

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Siemens has expanded its high efficiency and low emissions engines business with the global launch of its new E-series gas engine with a 2 MW output. This new engine series from Siemens, with improved cylinder capacity, will be manufactured at the company’s Zumaia plant in the Basque Country and is particularly designed to improve efficiency in electricity generation, industrial generation and CHP.

The German multinational has chosen the town of Miñano, in Spain’s Vizcaya region, for the global client launch of this new range of engines, complementing its product portfolio and expanding its offer of distributed energy generation. It additionally adds an extensive range of efficient and environmentally friendly products and solutions, as well as significantly saving distributed energy production resources.

 

By choosing the town of Miñano to present this range to clients around the world, Siemens has demonstrated its commitment to Spain and to Basque industry. These engines will be exported around the globe from the Zumaia plant, while the Miñano R&D centre has established itself as a global reference for research in this field for Siemens.

New business line

This new line of gas engines will be called Siemens Engines and forms part of the company’s Power & Gas division, the specialists in high efficiency and low emissions engines. Siemens has been using the Zumaia factory since 2015 when it acquired Guascor engines and gensets as part of the Dresser-Rand product portfolio. For over 50 years, these engines have been considered as being the most robust on the market, capable of delivering heat and power as well as reliably performing in critical and demanding applications. A total of 4,700 engines manufactured in this Basque factory are currently in operation in over 50 countries around the world.

These engines use latest generation combustion and supercharging technologies, which increase the engine’s capacity, reduce fuel consumption and optimise maintenance costs. They can be driven by a wide range of gases including natural gas, biogas, landfill gas, water treatment gas, syngas and sewerage gas.

New gas engine with a 2 MW output

With this new E-series 2 MW gas engine, Siemens has expanded its portfolio range that covers from 300 kW to 2 MW for gas engines; from 4 to 66 MW for industrial and aeroderivative turbines; and up to 400 MW for heavy duty gas turbines.

The new E-series gas engine is based on the thermodynamic Miller cycle combustion technology that guarantees high efficiency and minimal emissions. With a mechanical efficiency of around 47%, the engine offers a high level of efficiency for both prime power generation and cogeneration applications. This engine has been tested at Siemens’ R&D centre in Miñano and has demonstrated a high level of reliability and efficiency.

The new engine series is the result of in-depth market research to identify key product benefits. In turn, this new gas engine series offers the lowest emissions solution on the market with the smallest footprint at 34.4m<sup>3<sup>.

By generating electricity on site and recovering heat that is typically wasted in a conventional power plant, CHP technology reduces energy costs and carbon emissions. CHP is an application commonly used by large building complexes, such as the one planned for the Siemens Campus in Erlangen, Germany. The Erlangen Campus will create a new urban district and debut as Siemens’ first CO<sub>2<sub>-neutral premises worldwide. In collaboration with Erlangen’s public utility, the campus will operate on a CO<sub>2<sub>-neutral basis, thanks to a state-of-the-art building and its energy technology. It comprises a decentralised energy system that uses a separate cogeneration system based on four new SGE-86EM engines to provide the campus with heating and cooling.

Cutting edge R&D centre in Miñano

Siemens Engines has its own R&D+i centre in Miñano dedicated to the research, innovation and development of new technologies. This is a centre of excellence and an international reference in its sphere of activity, the only one in Spain and one of the most advanced in the world. In addition, this business line employs over 300 people, of which almost 70 are dedicated to R&D. For Siemens, the only way to achieve and maintain its leadership in products and applications is to continuously focus its efforts on research, hence the pioneering R&D centre in Miñano.

With the world launch of this new series of low output engines in Miñano, Siemens has reinforced its support of the Basque Country as one of the autonomous regions that is the most committed to innovation, thanks to the Basque Government’s stimulus of R&D via financial aid and initiatives that foster investment. Unsurprisingly the industry sector in the Basque Country carries important weight in Spain and is positioned as one of the key locations for industry in which to invest and develop. In addition, the Basque County is an attractive region for productive investments, given its easy access to the markets, its quality workforce and good transport connections abroad.

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